Client project – Testimonial

Case Packing Coffee Pouches

INDUSTRY
Agri-food
PACKAGING TYPE
Coffee pouches
SOLUTIONS
Wrap-Around Case Packer for trays with ledge
INTERVIEWEES
Christophe BOITARD, Maintenance Manager and Technical Director

In 2022, at DESTINATION BIO in Bordeaux, we needed to replace a line that had become obsolete. As part of a continuous-improvement approach and to anticipate our customers’ future needs, we redefined the specification for a higher-performance line. Our case supplier introduced us to JYGA so that we could move to a wrap-around solution, and both the technical relevance of the proposal and the partnership approach made the difference. Today, the wrap-around case packer is so simple that you barely notice it: format changeovers take five minutes and operation is much smoother in our new production facility. The carbon-offset option, through tree planting in France, also fits our values as an organic B Corp-certified business.

Christophe BOITARD, Maintenance Manager and Technical Director at DESTINATION BIO

Interview

Christophe BOITARD, Maintenance Manager and Technical Director at DESTINATION BIO

Could you introduce yourself and your company?
DESTINATION BIO is a factory specialising in coffee roasting and loose-leaf tea packaging. Based in Bordeaux for 25 years, it was acquired by the ECOTONE Group in 2016. I am the site’s Maintenance Manager and Technical Director.

In 2022, you chose to invest in automating a coffee-pouch line. Could you explain the context of the project?
We had an obsolete production line whose equipment needed modernising. As part of a continuous-improvement approach and to anticipate our customers’ future needs, we decided to upgrade our industrial equipment. This led us to define a new specification for the installation of an optimised production line.

How did you hear about JYGA, and what convinced you to choose this solution?
We discovered JYGA through one of our partners, our case supplier, with whom we had already worked on an RSC case packer. As we wanted to move towards a wrap-around solution, they naturally recommended JYGA.
What convinced us first and foremost was the relevance of the proposed technical solution and JYGA’s collaborative approach. We were looking for a genuine partnership with our supplier, and JYGA demonstrated its ability to meet our expectations.

What feedback do the teams have today?
The feedback is very positive. The equipment is so easy to use that you barely notice it in day-to-day operation. Format changeovers take just five minutes, which makes operation much easier. In short, it is an effective, high-performance solution that fully satisfies our teams.

You selected JYGA’s carbon-offset option, which contributes to tree planting in France. Why was this important to you?
We chose this option from the very beginning of the project because it fully reflects our values. We have a strong commitment to sustainable development and fairness in everything we do. Our production is exclusively organic and we are B Corp certified. This approach forms part of a direction we have been pursuing for the past two years.

 

A wrap-around case packer for coffee pouches was installed in a new production facility inaugurated less than a year ago. Further projects are planned.

Machine associée

Wrap-Around Case Packer for trays with ledge

Robotic wrap-around case packer for shelf-ready trays, suitable for non-self-supporting products and capable of up to 30 cases/min.

Wrap around case packer for trays with ledge

Solution technique

Wrap-Around Case Packer for Coffee Sachets

JYGA developed a high-performance wrap-around case packer dedicated to ground- or whole-bean coffee sachets. Compact and designed for multiple formats, it automates the entire process: feeding, robotic picking, case loading, folding, gluing and inspection. Fast format changes and assisted adjustments reduce line stoppages, while the 15-inch touchscreen and data traceability simplify operation. A turnkey solution for greater throughput, quality and operator comfort.

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