Client project – Technical solution

Palletizer for Blood Sausage Trays and PAV Cases

Product

Closed wrap-around cases

Trays and PAV-style cases

Packaging

Machine type
Palletizer for Black-Pudding Trays and PAV-Style Cases
Product type
Trays and PAV-style cases

Company

This palletizer was designed for a processed-meat producer specialising in products such as black pudding, rillettes and tripe. The company asked JYGA to modernise its production equipment by automating two black-pudding packaging lines from sleeving through to palletizing. This case study focuses on the palletizing stage.

Project & solution

To meet the requirement, JYGA recommended installing a two-line robotic palletizer.

The palletizing robot is installed downstream of two wrap-around case packers. Each case packer can pack products into open trays as well as PAV-style cases.

The palletizer therefore uses a gripper capable of handling both case types arriving on the conveyor from the case packers. An integrated realignment system in the gripper ensures perfect alignment between lower and upper layers.

Cases arrive at a rate of 5 to 10 cases/min. The palletizer can palletize trays and PAV-style cases simultaneously.

The palletizer also handles empty-pallet pickup and placement.

Once complete, the pallets are discharged for manual operator pickup.

Related machine

Automatic Multi-Line Palletiser

Automatic multi line palletiser

Benefits of the JYGA solution

  • Multi-line palletizing: simultaneous management of two production lines.
  • Package versatility: trays and PAV-style cases handled on the same system.
  • Suitable throughput: 5 to 10 cases per minute.
  • Precise stacking: integrated realignment ensures perfect layer alignment.
  • Empty-pallet management: automatic pickup and placement.
  • Improved working conditions: reduced heavy manual handling.

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