Client project – Technical solution

Case Packing and Palletizing for Cartons

Product

Cosmetic cartons

Cartons

Machine type
Carton Case Packer and RSC Cobot Palletizer
Product type
Cream cartons
Number of formats
4 formats

Company

This application was developed for a French industrial group that is the global leader in the cosmetics industry. The company contacted JYGA for a cream-carton case-packing solution combined with collaborative palletizing.

Project & solution

To meet this requirement, JYGA recommended installing an RSC case packer together with a Pal’It Air palletizer.
The cream cartons arrive lying flat at the cartoner outfeed. A system stacks rows of 6 or 8 cartons to create batches of 36 or 48 cartons.

Once a batch has been formed, it is presented at the case-packing station. After filling, the cases are closed and discharged from the machine. As an option, a labeller applies a label to the long side of each case. The readability of the code is then checked. A weighing conveyor also verifies that the case is correctly filled.

The cases are then conveyed to the collaborative palletizer. The cobot picks the waiting batch of cases and places it on the pallet being built. Once the pallet is complete, an operator can remove it.

Related machine

Automatic RSC Case Packer

Automatic RSC top load case packer

Benefits of the JYGA solution

  • Combined solution: carton case packer and cobot palletizer in a single cell.
  • Multi-format: handles 4 cosmetic cream-carton formats.
  • High throughput: batches of 36 or 48 cartons, up to 170 cartons/min and 3–5 cases/min.
  • Enhanced traceability: integrated labelling, code reading and weight inspection.
  • Collaborative palletizing: Pal’It Air cobot places cases onto pallets.
  • End-of-line ergonomics: reduced manual handling and repetitive movements.

Specifications and results

MachineCasescartons
Footprint (L x W x H)Dimensions (L x W x H)ThroughputDimensions (L x W x H)Throughput
6 820 x 4 100 x 2 200 mm293 to 310 x 189 to 242 x 142 to 172 mm3 to 5 cases/min34 to 48 x 28 to 38 x 115 to 151.5 mm170 cartons/min

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