Cobot Palletising: An Affordable Solution for Low Throughput

Introduction

Palletising is an important consideration for industrial managers, whatever the size of their business or production throughput. Find out how a palletising cobot can improve productivity even on low-throughput lines.

Key Challenges at End-of-Line and in Manual Palletising

Musculoskeletal disorders

Manual palletising carries a high risk of musculoskeletal disorders (MSDs) for operators assigned to this type of station. The repetitive actions, movements and postures required for palletising can directly affect operator health.

MSDs are therefore a major concern for managers who care about wellbeing in the workplace, whatever the industry. According to the figures cited in the original article, these disorders account for more than 87% of recognised occupational diseases and 20% of work stoppages, with a 60% increase over ten years and potentially serious consequences such as permanent incapacity. It is therefore essential to find ways to reduce this risk.

Productivity that can be optimised

The risks associated with manual palletising affect human resources, but they can also have an impact on company productivity. Automating the process with a palletising cobot can increase throughput while improving palletising quality.

Palletising Cobots to Meet SME Requirements

The barriers to traditional robotics

Conventional robotics can help overcome the limitations of manual palletising. However, installing a traditional robotic palletiser represents a significant investment for small and medium-sized businesses, which may not be able to justify such a system. A conventional robot may also offer less flexibility when activity levels or throughput requirements change, as it is generally designed for and assigned to a specific station.

A palletising cobot for low-throughput or seasonal production

For businesses looking to overcome the limitations of manual palletising without investing in a heavier conventional robotic solution, a palletising cobot can provide a relevant and flexible alternative. A collaborative palletiser is designed to work close to people at the end of the packaging line. It can support operators by taking over repetitive movements associated with MSD risks while providing flexibility and improved ergonomics.

Installing and programming a low-throughput palletiser can also be accessible to SMEs seeking to improve working conditions. The investment can be attractive and can achieve a relatively quick return when matched to the right production requirements.

A palletising cobot can be particularly suitable for small and medium-sized businesses that want to improve operator working conditions and increase productivity while keeping investment under control.