Client project – Technical solution

Wrap-Around Case Packing for Wrapped Cheese

Product

Product - Packaged cheese | JYGA

Film-wrapped cheeses

Machine type
Wrap-Around Case Packer for custom cases
Product type
Film-wrapped cheese
Number of formats
1 format

Company

This application was developed for a French food group, a world leader specialising in dairy processing.
The company wanted to improve the performance of its production equipment and contacted us to automate the case-packing station for film-wrapped cheeses.

The horizontal case packer had to receive products and stacks of flat cardboard blanks, form the cases and supports, pack the products, close the cases, integrate a case labeller, stack the cases and present the case stacks to an existing elevator.
For this project, the company was looking for a reliable partner in terms of performance and deadlines, with proven expertise in designing end-of-line packaging systems.

Project & solution

To meet this requirement, JYGA recommended the installation of a wrap-around case packer for a custom case. The machine includes a magazine and cardboard destacker, a product batch management and preparation module, a product-loading module with an articulated robot, and a case-discharge module.

Special features:
The case packer had to integrate an existing labeller supplied by the customer. At the outfeed, the cases had to be stacked for presentation to an elevator.
The case included a reinforcement that had to be added before the products were loaded.

Related machine

Wrap-Around Case Packer for trays

Wrap around case packer for trays

Benefits of the JYGA solution

  • Dedicated solution: wrap-around case packer for custom cases for film-wrapped cheeses.
  • Integrated reinforcement: supports added to the case before product loading.
  • Case-packing robot: automatic loading of cheeses into the case.
  • High throughput: up to 80 cheeses/min and 15 cases/min.
  • Integrated labeller: customer equipment incorporated into the line.
  • Case stacking: stacks ready for the elevator and downstream palletising.

Specifications and results

MachineCaseProduct
Footprint (L x W x H)Dimensions (L x W x H)ThroughputDimensions (L x W x H)Throughput
5 200 x 3 900 x 2 000 mm284 x 190 x 110 mm /384 x 190 x 102 mmUp to 15 cases/min170 x 90 x h30 or h25 mm80 cheeses/min

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