Client project – Technical solution
Wrap-Around Case Packing for Lidded Cups
Product

Lidded cup
Packaging
appetizer products
Company
This application was developed for a subsidiary of a French food group specialising in seafood processing, meat products and frozen-food processing.
To support its strong growth, the company wanted to improve the performance of its production lines. It therefore contacted JYGA for an automatic case-packing project for lidded plastic aperitif tubs.
The system had to receive stacks of flat cardboard blanks as well as products on two lanes. It also had to form the cases, load the products and discharge the full cases.
Specific requirements
- The installation had to include a labeller
- Full cases had to be discharged in stacks
For this project, the company was looking for a reliable partner able to meet performance and lead-time requirements and demonstrate expertise in end-of-line packaging design.
Project & solution
To meet this requirement, JYGA recommended a mechanised wrap-around case packer for shelf-ready trays. The machine includes a cardboard-blank magazine, a product-loading module and a case-discharge module.
Key features
At the case-packing station, the two-axis manipulator is fitted with an interchangeable gripper using either suction cups or clamps. A labeller is integrated at the machine outfeed. A ratchet stacker then stacks the cases before they are discharged onto a gravity conveyor for manual pickup.
Related machine
Wrap-Around Case Packer for trays with ledge
Benefits of the JYGA solution
- Multi-format: handles several aperitif-tub formats.
- Automated case packing: forming, filling and discharging shelf-ready cases.
- Flexible gripping: interchangeable gripper using suction cups or clamps.
- Integrated labelling: labels applied at the machine outfeed.
- Case stacking: ratchet stacker with discharge onto a gravity conveyor.
- Compact machine: reduced footprint for easy integration into prepared-meal production.
Specifications and results
| Machine | Case | Product | ||
|---|---|---|---|---|
| Footprint (L x W x H) | Dimensions (L x W x H) | Throughput | Dimensions (øxh) | Throughput |
| 3500 x 1300 x 2000 mm | 370 x 255 x 65 or 115 mm | 12 to 23 cases/min | 119 x 45 to 63 mm | 140 cups/min |
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