Client project – Technical solution

Wrap-Around Case Packing for Lidded Cups

Product

Lidded pots

Lidded cup

Packaging

Machine type
Wrap-Around Case Packer for shelf-ready cases
Product type
Lidded cups of spreadable
appetizer products
Number of formats
5 formats

Company

This application was developed for a subsidiary of a French food group specialising in seafood processing, meat products and frozen-food processing.

To support its strong growth, the company wanted to improve the performance of its production lines. It therefore contacted JYGA for an automatic case-packing project for lidded plastic aperitif tubs.

The system had to receive stacks of flat cardboard blanks as well as products on two lanes. It also had to form the cases, load the products and discharge the full cases.

Specific requirements

  • The installation had to include a labeller
  • Full cases had to be discharged in stacks

For this project, the company was looking for a reliable partner able to meet performance and lead-time requirements and demonstrate expertise in end-of-line packaging design.

Project & solution

To meet this requirement, JYGA recommended a mechanised wrap-around case packer for shelf-ready trays. The machine includes a cardboard-blank magazine, a product-loading module and a case-discharge module.

Key features

At the case-packing station, the two-axis manipulator is fitted with an interchangeable gripper using either suction cups or clamps. A labeller is integrated at the machine outfeed. A ratchet stacker then stacks the cases before they are discharged onto a gravity conveyor for manual pickup.

Related machine

Wrap-Around Case Packer for trays with ledge

Wrap around case packer for trays with ledge

Benefits of the JYGA solution

  • Multi-format: handles several aperitif-tub formats.
  • Automated case packing: forming, filling and discharging shelf-ready cases.
  • Flexible gripping: interchangeable gripper using suction cups or clamps.
  • Integrated labelling: labels applied at the machine outfeed.
  • Case stacking: ratchet stacker with discharge onto a gravity conveyor.
  • Compact machine: reduced footprint for easy integration into prepared-meal production.

Specifications and results

MachineCaseProduct
Footprint (L x W x H)Dimensions (L x W x H)ThroughputDimensions (øxh)Throughput
3500 x 1300 x 2000 mm370 x 255 x 65 or 115 mm12 to 23 cases/min119 x 45 to 63 mm140 cups/min

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