Company
This application was developed for a company specialising in textiles, particularly bedding products. To strengthen its leading position, the company contacted JYGA to improve the performance of its production lines and case-packing stations. The project involved providing an automatic solution for packing duvets into cases.
Project & solution
To meet this requirement, JYGA recommended installing an RSC case-packing cell. Duvets arrive from two lines at a maximum throughput of 12 duvets/min.
At the same time, a robot picks stacks of cardboard and opens each blank to form a case. The case moves along a conveyor, where forming continues on one side before the case is presented in front of the duvets.
The duvets are shaped before being loaded into the pre-formed case. At the following stations, the case is closed and discharged.
Related machine
Automatic RSC Case Packer
Benefits of the JYGA solution
- Automated case packing: duvets are packed without manual intervention.
- Two-line management: up to 12 duvets/min from two lines.
- Case-forming robot: opens and erects RSC cases.
- Multi-format: handles several duvet sizes and weights.
- Compact cell: controlled footprint of approximately 7.1 x 7.1 x 3 m.
- Improved ergonomics: less load carrying and fewer repetitive handling operations.
Specifications and results
| Machine | comforters | cases | ||
|---|---|---|---|---|
| Footprint (L x W x H) | Dimensions (L x W x H) | Throughput | Dimensions (L x W) | Throughput |
| 7 130 x 7 100 x 3 000 mm | 140 x 200 mm200 x 200 mm240 x 220 mm260 x 240 mmFor 200-250-300-350 g/m2 | 12 comforters/min | 600 x 400 x 480 mm | 3 cases/min max |
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