Client project – Technical solution

Top-Load Case Packer for Sachets

Product

Product - savory biscuit sachet | JYGA

Sachets

Machine type
Top-Load Case Packer
Product type
Savoury-snack sachets
Number of formats
3 sachet formats

Company

For this customer specialising in sweet and savoury grocery products, JYGA designed a top-load RSC case packer.
This case packer is integrated at the end of a production line and automatically top-loads savoury-snack sachets into cases.
The installation is designed to receive the sachets, form the cases, insert the sachets and discharge the cases once filled. It also integrates an RSC case taper and a labeller.

Project & solution

To meet this requirement, JYGA recommended the installation of a top-load case packer. This compact case packer combines the three functions of forming, case packing and closing.
The sachets arrive upright from the line and are prepared in batches of 3 to 4 sachets depending on the format. At the same time, RSC cases, distributed from a magazine loaded by an operator, are formed and glued before being transferred to the case-packing station.

The sachets are picked by a 6-axis articulated robot fitted with a vacuum gripper. The robot picks the batches of sachets and places them row by row into the case. The cases are then discharged to the case taper and labeller integrated into the case-packing cell.

Related machine

Automatic RSC Case Packer

Automatic RSC top load case packer

Benefits of the JYGA solution

  • Integrated solution: forming, case packing and closing in a single cell.
  • High performance: maximum throughput of 8 cases/minute.
  • 6-axis robotics: precise positioning and flexible handling.
  • Multi-format: handles different types of sachet.
  • Compactness: reduced footprint on the production line.
  • Full automation: includes case taper and labeller.

Specifications and results

MachineSachetsCases
Footprint (L x W x H)Dimensions (L x W x H)ThroughputDimensions (L x W x H)Throughput
2 900 x 2 250 x 2 000 mm120 x 85 x 130 mm120 x 85 x 145 mm120 x 85 x 150 mm70 sachets/min380 x 260 x 100 mm8 cases/min

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