Client project – Technical solution
Case Packing for Shampoo Bottles
Product
Shampoo bottles
Packaging
Company
This application was developed for a French company specialising in the manufacture of perfumes and personal-care products.
The company asked JYGA to supply an automatic case-packing system for shampoo bottles.
Project & solution
To meet this requirement, JYGA recommended the installation of a top-load case packer.
The bottles arrive upright and lengthwise. The shampoo bottles are paced by the upstream labelling system and then conveyed to the case-packing station. The cases arrive as stacks of flat blanks that an operator loads into the magazine of an automatic case former/taper.
A 3-axis manipulator fitted with a gripper picks the waiting batch of bottles from the preparation conveyor. It then places the batch into the case positioned at the case-packing station through the loading funnel. Once full, the cases arrive on a conveyor where they accumulate against a fixed stop. A pusher transfers them into the case closer/taper, which closes and tapes the cases before returning them towards the existing labeller.
Related machine
Automatic RSC Case Packer
Benefits of the JYGA solution
- Automatic top-load: products packed from above into RSC cases.
- 3-axis manipulator: bottles picked in batches and placed precisely.
- Multi-format: up to 19 shampoo formats handled.
- High throughput: 120 bottles/min and 20 cases/min.
- Integrated case former/taper: cases automatically formed and closed.
- In-line integration: product take-off after labelling and return towards the case labeller.
Specifications and results
| Machine | Case | Product | ||
|---|---|---|---|---|
| Footprint (L x W x H) | Dimensions (L x W x H) | Throughput | Capacity | Throughput |
| 7700 x 3700 x 2000 mm | 210 to 365 x 140 to 250 x 100 to 255 mm | 20 cases/min | 50 to 500 ml | 120 bottles/min |
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